LJ OKEEFE INC
Lean Manufacturing Consultants
Driving results
Recent lean transformations
REAL
RESULTS
1
Industry: Manufacturing
Cost savings: $40 million over 6 years.
Lean transformation in manufacturing with significant reduction in:
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Direct labor cost
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Material cost
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Equipment utilization
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We eliminated the need for major capital investment, and made a major impact through design for manufacturability of new products.
REAL
RESULTS
2
Industry: Sheet Metal Manufacturing
Net profit after tax: doubled sales from 6% to 12%.
Implemented lean throughout the operation:
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Productivity increased in some areas by factor of 4
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Increased unit volume by 50% without capital investment.
REAL
RESULTS
3
Industry: Furniture
Labor cost savings: $1.25 million annual labor cost reduction.
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Improved productivity
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Reduced factory work in process
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Added production from other company facilities without additional resources
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Reduced floor space by 50% (moved part of operation out of leased facility)