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Toyota Production System

What is lean methodology?

Based on the Toyota Production System, lean is a problem-solving production system based on achieving the complete elimination of all waste in pursuit of the most efficient methods. At LJ OKeefe Inc, we can apply it to almost any process, industry, or business to achieve continuous improvement, higher profits, and more productive operational methods.

our approach

What makes LJ OKeefe's lean consultants different

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Deep Subject Matter Expertise. Our strategies are backed by over 35 years of experience facilitating lean transformations for a wide variety of industries, business sizes, and process challenges. Unlike in popular mainstream "lean certification" programs, mastering true lean methodology from the source at Toyota cannot be accomplished in a 45-day online program. 

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Long-Lasting Partnerships. Unlike other consultants who get in, promise fast results, and get out without creating sustainable behavioral change, LJ OKeefe has your business’s unique needs in mind and provides customized solutions, empowering our clients in the process.

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Supportive and Hands-On Coaching. LJ OKeefe is more than an outsourced consultant; we are your strategic partner and are heavily invested in the success of your business. 

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A Consistent and Collaborative Approach. We work closely with people at all levels in your organization and provide full transparency in our identification, analysis, and solution processes for inefficiencies, waste, and challenges.

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No matter your industry or size, every business has room for immense improvement in cost, quality, delivery, safety, and morale. We believe businesses can do more with less, and we help you understand the gap between how your business currently operates and its ideal state. 

Operational                       Management                        Quality    

  Efficiency                             Systems                        Improvement

  • Lean transformation

  • Productivity improvement

  • Lead time reduction

  • Inventory reduction

  • Targeted performance improvements

  • Cost-out & cash flow improvement

  • Strategy implementation

  • Standardized management methods

  • Goal/metric development

  • Operational leadership development

  • Streamlining daily management process

  • Defect reduction

  • Product performance improvement

  • First pass yield

  • Problem solving

  Personnel                              Product                          Supply Chain 

Management                           Design                          Management

  • Back office transformation

  • Leadership coaching

  • Employee training

  • Employee retention, safety, and morale

  • ​Design for quality and manufacturability

  • Cost reduction

  • Built in quality

  • Part count/material reduction

  • Inventory optimization

  • Warehouse operations

  • Transaction simplification

how it works

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who WE SERVE

Manufacturing

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Biopharmaceuticals

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Insurance

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Automotive 

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Media/Entertainment

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Process Industries & Building Materials

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Healthcare

Public Sector

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Consumer Products

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Education

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Medical Devices & Tech

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Metals & Mining

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Engineered Products & Infrastructure

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Financial Institutions

Power & Utilities​

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Transportation​ & Logistics

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Travel & Tourism 

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Technology Industry​

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Process Industries & Building Materials

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Oil & Gas

customer first

driven production

people

as the most important asset

kaizEn

meaning continuous improvement

shop floor focus

where key value-added activities take place

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